The average lifespan of assets in the chemicals industry has increased over time, and as a result, the associated maintenance work has significantly increased along with it. As per some estimates, 50% of fixed costs for a typical chemicals plant are the result of continuous maintenance work. This maintenance work can be classified into three categories: reactive, preventive, and predictive.

Reactive maintenance

As the name suggests, reactive maintenance is performed after something breaks down. When a company dedicates a significant amount of its time, money, and resources to conducting reactive maintenance, the company typically “pays for it” in the form of schedule interruptions, rescheduling, lost volume/sales, lost customers, lower pricing power to attract new customers, fines and charges, etc. While cutting maintenance costs may look profitable, a complete assessment of all side effects would likely prove otherwise. In fact, the total cost of reactive maintenance can turn out to be two to three times higher than a preventive maintenance approach.

Chemicals and life sciences manufacturers like you have unique requirements when it comes to your manufacturing operations. Infor SyteLine® for Chemicals is built on 30 years of manufacturing solution expertise and a Process Industry Pack, making it easy to adjust formulas, build batches based on exacting manufacturing specifications, and monitor and respond to the evolving regulatory environment.

Flexible formula management

Process manufacturers like you need a formula management system that helps develop formulas that account for factors like solubility and total yield. You need a system that has the flexibility to resize formulas to produce batches based on percentages, not quantity amounts. Infor® SyteLine for Chemicals provides the unique materials management and product customization functionality you need.

Infor® LX is an ERP solution that offers deep industry functionality and flexibility to help you adapt to new manufacturing trends and industry changes. 

Infor LX is a comprehensive, flexible and advanced enterprise resource planning (ERP) solution for mixed mode and process manufacturers that operate with an IBM System i environment (formerly AS / 400 or iSeries). This solution improves the efficiency of the main business processes, including manufacturing, logistics, channel management, customer relations, relations with suppliers and financial management. With Infor LX, companies can improve their efficiency, agility, sustainability and profitability by improving their ability to manage variable demand and adapt to changing market conditions.

Why should you invest in this technology?